PROCESSED
CHEESE
DOSING UNITS
SOLUTIONS

FOR
DCP 600

From robust to high-performance, Sapal offers 3 variants of Dosing Unit for our wrapping machine for processed cheese portions the DCP 0600 to fit your specific needs and requirements of speed, accuracy, automatic regulation, configurability, clean-in-place (CIP), and cheese characteristics. All options use volumetric dosing technology by pistons and ensure continuous dosing range from 10cm3 to 40cm3 (depending on product’s density).

Here are the 3 different options for dosing :

• MLD Mechanical

• MLDM Motorized Mechanical

• MLM Mechatronic

3 REASONS TO PURCHASE A NEW DOSING UNIT

1. To replace your existing Dosing Unit by a new one.
2. To have a spare one, so you can do the cleaning and maintenance           operations at hidden times.

3. To take the opportunity to upgrade your production with a more               efficient variant.

MLD

Mechanical Dosing Unit

The Mechanical Dosing Unit, allowing a production of 500 portions/min, is a robust and cost-attractive solution for efficient cheese dosing on DCP 0600. Mechanically driven by the main motor of the  , the pistons deliver precise cheese doses even in hard cheese conditions. The Mechanical Dosing Unit features a hopper of 2 x 27.5 liters (other dimensions upon request), motorized agitator with or without scraper, and 4 dosing pistons delivering up to 500 portions/minute.

MLDM

Motorized Mechanical Dosing Unit

The Motorized Mechanical Dosing Unit features all the advantages of the mechanical dosing unit, with the additional benefit of being driven by its own servo-motor. This independent motorization extends the speed capability by 8% to reach up to 540 portions/min and reduces the load and the transmission effort of the DCP 0600 machine for smoother operation (higher speed and less wear). The Motorized Mechanical Dosing Unit includes its own integrated electrical cabinet. The standard version equipped for manual weight setting can be upgraded and motorized for automatic weight adjustment and control (through optional checkweigher).

MLM

Mechatronic Dosing Unit

The Mechatronic Dosing Unit is a high-precision automated machine for high performance and full flexibility delivering up to 540 portions/min. It features a 70 liters (other dimensions upon request) double-walled hopper with motorized agitator with or without scraper.
The duplicated pistons (2 x 4) system doubles the dosing time, offering a higher dosing accuracy (Standard deviation = 0.15% of portion’s weight).
The machine has an integrated electrical cabinet and a dedicated HMI to access all dosing parameters.
The weight is directly set through the HMI and can be automatically regulated through an optional checkweigher. Each function of the unit is independently servo-driven, allowing flexible and precise timing control, for optimum dosing of cheese with programmable recipes.
A configurable suck-back phase enables clean thread-cutting.
The Mechatronic Dosing Unit is fully made of stainless steel for more durability and higher food compliance. This system is also suitable for clean-in-place (CIP) to be fully compliant with hygiene standards.

Benefits

Discover all the benefits this compacting & packing solutions can offer you.

MLD

Mechanical Dosing Unit

BENEFITS :
  • Up to 500 portions/min
  • Cost efficient
  • Robust Mechanical Cam-based system
  • Proven technology for viscous recipe
  • Mechanically driven by DCP 600 machine
  • Easy weight adjustment
  • Different dosing nozzle options according to product characteristics

MLDM

Motorized Mechanical Dosing Unit

BENEFITS :
  • Up to 540 portions/min
  • Smoother operations of the DCP 600 and reduced wear
  • Optional automatic weight adjustment and control
  • Robust mechanical Cam-based system
  • Proven technology for viscous recipe
  • Different dosing nozzle options according to product characteristics

MLM

Mechatronic Dosing Unit

BENEFITS :
  • Up to 540 portions/min
  • High dosing accuracy
  • High flexibility in terms of recipes
  • HMI offering easy weight adjustment and programmable recipes
  • Configurable suck-back for thread cutting
  • Optional automatic weight control
  • Stainless steel
  • CIP capable

I want to know more about the Dosing Units

« Discover our wrapping machine for triangular processed cheese portions »

SAPAL SA strengthens its position in the processed cheese segment through the strategic acquisition of SMP*

Read the Press Release

SAPAL SA renforce sa position dans le segment du fromage fondu grâce à l’acquisition stratégique de SMP*.

Lire le communiqué de presse

SAPAL SA stärkt ihre Position im Segment Schmelzkäse durch die Überna hme von SMP*.

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